MINERAL-INSULATED CABLES

9.4 MINERAL-INSULATED CABLES
Mineral-insulated cables shall be manufactured complying with IEC 60702, IEC 60331 and BS 6387 Category C, W and Z for electrical circuit integrity in case of fire. The cables shall have been tested to comply with IEC 60332-1 and 60332-3 for flame retardance, and IEC 61034 for smoke obscuration. The cables shall be halogen free with low organic content and do not release any corrosive emission when subject to fire conforming to IEC 60754-2. The cables shall be able to withstand a short circuit temperature of 280 0C for 5 s. For general lighting and power points final circuits, unless
otherwise specified, cables of 600V insulation grade may be used.
For main circuits and major power points, the cables used shall be of 1000 volt insulation grade. They shall be installed strictly in accordance with the manufacturer’s recommendation and instruction. The mineral-insulated cables shall be as specified, either:
(a) mineral-insulated copper sheathed copper conductor (MICC) cables comprise of pressure packed magnesium oxide insulation contained within a solid drawn ductile seamless copper sheath with solid high conductivity copper conductors; or
(b) mineral-insulated mineral sheathed copper conductor (FR) cables comprise of multi stranded high conductivity copper conductors wrapped with layers of glass mica composite tape flame barrier and be insulated with a non-melt cross linked mineral insulation and mineral sheathed.
Cables installed on walls shall be fixed by means of copper clips or copper saddles at appropriate spacing. The clips or saddles shall be secured by means of brass screws. Where cables are installed on cable trays, they shall be clipped at appropriate spacing by means of copper saddles. The saddles shall be secured by means of brass bolts and nuts. Where single core cables are used on multi-phase distribution work, the cables shall be laid on their phase groups whether flat or trefoil.

Where single core cables pass through ferrous or other magnetic materials, the area surrounding the cables shall be replaced with copper plate of appropriate dimensions. Adequate bonding shall be provided where cables break formation to enter terminating positions. Minimum bending radius shall be not less than six times the cable diameter and saddle spacing not more than 60 times the cable diameter or 500 mm whichever is less.
Connection to motors, generators, transformers and other similar equipment shall be by one of the two methods listed below: –
(a) The cable shall be clipped at the appropriate spacing up to a point adjacent to the equipment and an unsupported antivibration loop shall be left in the cable.
(b) The cable shall be glanded into a suitable terminal box adjacent to the equipment and connection to the equipment being effected by means of mechanically protected flexible cable of adequate cross sectional area.
For mineral-insulated copper sheathed copper conductor (MICC) cables, termination shall be of cold seal type. Silicon rubber sleeve insulation shall be used to replace copper sheath stripped off near the termination for temperature not exceeding 150 0C. For temperature exceeding 150 0C, varnished glass sleeve insulation shall be used. Insulation and continuity tests shall be carried out before and after the cable is terminated. The insulation test reading shall be `infinity’. A blow lamp may be used for drying out cable ends.
If it is impracticable to cut to waste, in which event the cable should be brought to
cherry red heat at about 600 mm from the end and moisture driven carefully towards the cut end. It is absolutely essential that great care shall be taken to maintain earth continuity when terminating the cables. Dirt and metallic particles in the compound and any loose traces of dielectric left at face of the sheath after stripping shall be removed prior to sealing. Cold sealing compound shall be forced down one side of the pot only until slightly overfilling in order to avoid trapping of air at the base of the pot and to ensure that when the sealing disc is entered before crimping a completely solid insulation barrier is effected.

All other necessary accessories such as tap-off units, joint boxes, brass compress ring glands, screw-on brass pots, earth tail seals, coloured sleeving for phase identification, cone shape beads, fibre disc, brass locknuts etc. required for the proper installation work, unless otherwise approved by the S.O.’s Representative, shall be of the type manufactured by the cable manufacturer.
For mineral-insulated mineral sheathed copper conductor (FR) cables, termination shall be metal gland or close fitting metal bush of crimping type. All other necessary accessories such as tap-off units, joint boxes including termination kits etc. required for the proper installation work, unless otherwise approved by the S.O.’s Representative, shall be of the type manufactured by the cable manufacturer.

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